What We Do

Aluminium Forging

High-strength aluminium forging for lightweight, performance-critical components.

Built for applications where strength, weight, aesthetics, and reliability must work together. Our hot and cold forging capability, impact extrusion, and high-tonnage press infrastructure help support tighter tolerances, stronger performance, and repeatable output at scale.

• Closed-die aluminium forging capability
• Longstanding manufacturing experience across forging processes
• Integrated downstream support that reduces supply fragmentation

Brass Forging

Precision brass forging backed by decades of process experience.

Our brass capability remains part of BAFL’s broader forging strength. It supports customers looking for dependable process control, durable components, and the convenience of working with a supplier that understands multiple forging routes under one roof.

• Closed-die brass forging capability

Machining & Part Readiness

Precision machining and finishing that take parts closer to final-use readiness.

BAFL combines multi-axis CNC machining with a wide finishing capability to improve part accuracy and finish consistency. This helps reduce assembly issues, improve surface quality, and support greater flexibility across applications, design requirements, and tighter tolerances.

• Multi-axis CNC machining with accuracy up to ±0.01 mm
• 4-axis and 5-axis available, BTA available to achieve tighter tolerances.
• Better design flexibility and finish consistency

Technology, Engineering, & Processes Control

Integrated manufacturing capability designed for speed, control, and consistency.

This is where BAFL’s process depth becomes a real advantage. In-house tool and die, heat treatment, metallurgy support, testing, and additional process capability help reduce handoffs and improve execution. The setup is designed to handle changing customer requirements while maintaining quality and delivery discipline.

• In-house design center and tool room
• Heat treatment and T6 process metallurgy-backed process control
• Automation, poka-yoke, and integrated workflow across functions
• LPT available for surface quality checks.
• Ultrasonic Testing for internal defects as per Std. EN 583-2 / ASTM B594
• For shape and dimensions: 3D scanning on CMM, White light scanning for checking and comparison
• UTS, YS, and Elongation checking on UTM.

Precision Manufacturing & Surface Finishing

Bhatia Alloy supports customers beyond forging with precision machining and surface finishing capabilities built for performance, structural reliability, and part readiness. Our machining processes help achieve dimensional accuracy, tighter tolerances, and smoother assembly, while our finishing capabilities improve protection, corrosion resistance, appearance, and long-term durability for demanding applications.

• 2 fully automatic anodising lines, including 1 hard anodising line
• 1 powder coating line
• Electro-colouring and surface treatment
• In-house anodising jigs and fixture support